coreFLANGE
Wireless torque measuring flange with integrated battery and speed
- Measuring range 500 … 40,000 Nm
- Use with free app, logging, gateway
- Customized flange patterns available on request
Highlights coreFLANGE
- Rotating torque sensor with integrated speed measurement
- Wireless. Contactless. Stockless.
- Visualization, logging, and filtering via free coreVIEWER app
- Versatile interfaces via coreGATE gateway (0–10V, USB, CAN, TCP/IP, MQTT, etc.)
- Open BLE interface, documentation available upon request
Wireless torque sensor coreFLANGE in brief
- Flexible measuring ranges: Choose from a wide spectrum of nominal torques from 400 Nm to 10 kNm to meet your specific requirements.
- Comprehensive sensor fusion: Integrated measurements of bending moment, speed, acceleration, and temperature provide you with a complete picture of torque conditions.
- Load cycle monitoring: Track load cycles and detect potential issues early to avoid downtime.
- Industry-standard flange mounting: coreFLANGE integrates easily into existing systems and can be customized to your specific requirements.
Custom adaptation options
Individual geometries and hole patterns
Custom geometries can be realized starting from a quantity of 1. However, adapter plates often provide a pragmatic solution.
Additional measured variables
Expansion with a second or even third channel based on strain gauges is possible. Common applications include axial force or bending moment.
Fluid passage
Incorporation of a fluid passage is generally possible, but must be evaluated on a case-by-case basis. The larger the sensor design, the better a passage can be realized.
Latency reduction
The typical latency of the BLE measurement system is up to 100 ms. Through specific software customization, this can be reduced to a maximum of 1 ms. Details should be discussed in a meeting.
Custom adapters
Adapters can be designed and supplied in a wide variety of configurations to match your requirements.
DAkks calibration
Upon request, the torque sensors can be delivered with DAkks calibration performed by a certified calibration laboratory.
Information and options for the measuring chain
The modular construction kit from core sensing enables a wide range of options for mapping the measurement chain according to the respective application. The focus is always on energy-efficient, wireless transmission of the measurement data.
Sensors
Generation of measured values with different sensor principles
Data acquisition
Amplification, digitization and fusion of measured values
Data provision
Provision of measurement data for final use
- coreLIME – wireless measuring amplifier
- Acceleration
- Gyroscope
- Speed
- Temperature
- Air humidity
- coreIN – Wireless sensors
- Wheatstone Bridge
- coreLIME
- Compatibility with a wide range of sensors and sensor principles
- coreLIME & coreMOBILE
- Configuration of the sampling rate & provisioning intervals
- Logging and events (threshold values)
- Data pre-processing with DSP Toolbox
- Compatibility:
- Wheatstone bridges (strain gauges), full bridges, half bridges, quarter bridges
- Pressure sensors
- Sensors with analog signal output (0…10V, 4…20mA)
- Sensors with I2C & SPI
- We would be happy to advise you on other sensors and interfaces
- coreVIEWER – free mobile app
- Live view
- Export CSV Log
- Analysis CSV Log, Toolbox
- coreGATE – Gateways
- USB
- 0…10V
- CAN bus
- RS232/422/485
- TCP/IP
- MQTT
- coreCLOUD – Analytics & API
- Dashboard
- Rest API
We use coreFLANGE 400 on Arctic expeditions to measure torque during ice drilling. Compared to the time-consuming manual documentation, this is a huge step forward - the measurement quality, handling and reliability have fully convinced us.
