Operator Assistance Systems for Machines, Commercial Vehicles, and Medical Technology
Simpler, Faster, More Precise, Safer – Sensor-Supported Operator Assistance Systems Optimize Device Operation
Smart Operator Assistance Systems for Greater Safety and Efficiency
In an increasingly complex working world, assistance systems are a welcome aid. Machine operators and owners benefit equally from them. These innovative systems acquire, process, and provide valuable information that makes the use of production facilities, medical devices, or commercial vehicles safer, simpler, and more effective.
In production facilities, targeted use of operator assistance systems can sustainably eliminate malfunctions – with a significant reduction in scrap, operating time, and personnel costs. Furthermore, these innovative systems increase production capacities, improve process reliability, and enhance user-friendliness.
With an operator assistance system, you can refine workflows, reduce operating costs, significantly minimize machine wear, and thus ensure consistently high production quality at lower costs.
Advantages of Operator Assistance Systems in Mechanical Engineering
Safe operation through direct provision of knowledge and feedback to operators
Reduced risk of overload or misuse
Increased productivity through optimized machine utilization
More consistent quality and efficiency with less training effort
Learn more about our solutions for operator assistance systems. Arrange a non-binding appointment directly. Or send us an email for more information.
Innovative Operator Assistance Systems for Diverse Applications
We offer a wide range of robust and precise sensors for predictive maintenance. Our patented IoT Sensor Integration coreIN can be directly integrated into the load path of your machines and systems to capture actual load parameters. In addition to hardware, we also offer comprehensive tools for predictive maintenance.
Production Facilities
Assistance systems in production facilities facilitate the setup and retooling of machines and ensure process quality. Machine operators find the right parameters faster thanks to direct feedback. Measurement values are automatically recorded, and the operator is warned in case of a deviation. An example of the use of operator assistance systems in production is our customer Dreistern. The company monitors the quality-critical straightening process step using our coreIN sensors in combination with a customized app.
Commercial Vehicles
Commercial vehicles are typically used in harsh environmental conditions and are exposed to extreme loads. Furthermore, the forces and torques acting during their use lead to high stresses on the vehicles and their components. However, assistance systems in commercial vehicles – for example, for force measurement during drilling with piling and rotary drilling rigs or load indicators in trucks – help to avoid overloads and increase safety during operation. In addition, operator assistance systems also guarantee maximum precision when weighing material or during leveling work.
Medical Technology
In medical technology, assistance systems are beneficial in many areas. Their range of application extends from therapy to medical aids and rehabilitation. For example, operator assistance systems support surgeons by detecting interaction forces and surgical fields, thus ensuring safe and gentle procedures. Or they help patients with neurological impairments or after operations to regain lost abilities as part of rehabilitation devices.
core sensing – Smart Solutions for Custom Innovative Operator Assistance Systems
Our operator assistance systems offer you decisive competitive advantages and added value for your processes. From commissioning to operation: core sensing assistance systems extend the lifespan of your machines and guarantee smooth operation. They identify potential sources of error, monitor machine conditions, and directly support you with maintenance and servicing – in real-time and directly from the machine.
Faster Commissioning
Finding the right settings and parameters is often done manually and requires time and expert knowledge. However, operator assistance systems significantly facilitate the commissioning of your machines and commercial vehicles by making process forces visible and showing operators which adjustment screws need to be changed for optimal machine settings.
Optimal Process Operation
Machines should be operated as efficiently as possible without overloading them. Operator assistance systems enable you to optimally utilize your machines by supporting you in making the right decisions during the operation of commercial vehicles or production facilities.
Targeted Maintenance
Operator assistance systems help you identify the correct sources of error when identifying problems and process faults. Continuous logging records and evaluates the load history. This enables employees to independently find and fix errors even in complex machines.
Easily Create Your Individual Operator Assistance System with core sensing
Our hardware and software solutions enable the rapid implementation of various functions for your operator assistance system. This gives you the opportunity to easily set up your individual system on an existing basis and thus secure your unique competitive advantage. Our solutions offer you the following technical features:
Standardized Algorithms and Rules
Individually adaptable rules and algorithms for control
Intelligent notification management
Software toolbox for event detection, load cycle counter, and FFT analysis
Visualization Features
Conception and implementation of intuitive user guidance
Individual dashboards and widgets for coreCLOUD
Implementation of a user feedback system
Sensors
Sensors for capturing the essential process variables for implementing your assistance system
Option for integrating third-party sensors
Connectivity
Wireless measuring amplifiers with Bluetooth 5.0 connectivity
Intelligent energy management
Cloud platform for secure data collection and visualization
Our Operator Assistance Systems in Practice
Optimized Compressed Air Systems max. Safety
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Efficient Excavator Use through Assistance Systems
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Intelligent Sensor-Based Roll Profiling
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